616/716 Top Mounted Level Control Switches (Stainless Steel Displacers)

Overview

Omnitrol 616/716

For tank farm operators, refinery engineers, wastewater plant operators, and chemical processors who require dependable level monitoring, pump protection, and overflow prevention, the Omnitrols 616 and 716 Top Mounted Level Control Switches are robust, displacer-actuated devices. Using stainless steel displacers for long service life, these switches are ideally suited for corrosive, hazardous, or high-value products. Unlike side-mounted or welded designs, these top-mounted switches allow for straightforward tank access and maintenance while offering precise actuation, rugged construction, and long-term reliability.

Omnitrols 616/716

Features

Durability

Durability

Stainless steel displacers are highly resistant to aggressive chemicals and mechanical wear, ensuring a long service life and reliable operation in elevated temperatures.

Safety & Reliability

Engineered to protect critical assets by providing dependable actuation to prevent unsafe overfill or damaging pump dry-run conditions.

Versatile Applications

Versatility

Flexible design makes the switches suitable for a wide range of applications in both large storage tanks and smaller process vessels.

Low Maintenance

Maintenance-Friendly

The top-mounted design simplifies inspection and replacement of displacers and internal components, reducing maintenance complexity compared to chamber-mounted or welded units.

Flexible Integration

Available with SPDT (Single Pole, Double Throw) or DPDT (Double Pole, Double Throw) contact options for easy connection to control systems, alarms, interlocks, or pump cutout circuits.

Details

Applications

Technical Specifications & Key Features

Table Header Table Header
Mounting
Top-mounted, 2-1/2″ NPT or ANSI flange (150#-1500#)
Actuation
Magnetic snap-action switch mechanism
Switch Types
SPDT, DPDT micro switches
Displacer
Stainless steel weighted sinking displacer
Cable Length
10’ standard; up to 75’ (600 series); 40’ (700 series)
Specific Gravity Range
0.70 – 2.0 (±0.2 variation)
Temperature
Up to 500°F (material dependent)
Differential Range
2.5″ to full cable travel
Certifications
UL, CSA
Housing
WR or Explosion-Proof/Vapor Proof/Rain Tight

Documents and Downloads

Product Flyer

Have a look at the flyer to get all the tech specs and product features. Brochure

User Manual

Read the manual for detailed information and instructions. Manual

Calibrations

Check out a sample cert from our calibration lab. Certificate

Contact Support

If you have a question that we have not covered then just get in touch and we’ll be happy to help.

FAQs

We have tried to answer the most common questions we are asked here.

The displacer mechanism relies on the change in buoyant force exerted on a suspended displacer element as the liquid level rises or falls. When the liquid level crosses a specific trip point, the resulting change in buoyant force moves the displacer, which mechanically actuates the switch contacts to trigger an alarm or control action.
Stainless steel is the ‘workhorse’ choice. Stainless steel displacers offer superior resistance to corrosion, aggressive chemicals, and deformation at elevated temperatures compared to materials like plastic or aluminum. This durability ensures the switch remains reliable and accurate over a longer service cycle, minimizing replacement frequency while saving cost vs graphite if the extreme-duty requirements of graphite are not present.

In a top-mounted configuration, the entire switch assembly, including the displacer, can be accessed and removed from the top of the tank. This eliminates the need for side-entry work or extensive scaffolding and is generally considered easier and safer for inspection and replacement compared to accessing units mounted deep inside the tank or on the side chamber.