Temperature Probes and Sensors

Accurate, Reliable Product Temperature for Inventory and Custody Transfer

Temperature is one of the most important variables in liquid storage, directly affecting density, corrected volume, and custody-transfer accuracy. Cognesense temperature probes measure product temperature using high-precision RTD (Resistance Temperature Detector) elements that sense minute changes in resistance that happen when temperature changes. A single-point RTD provides a precise spot temperature at the probe location, while multi-element probes capture temperature at multiple heights to reveal stratification and calculate a true average product temperature. When paired with the MCG 2350 Average Temperature Converter, these elements are automatically scanned, validated, and averaged, ensuring a stable, accurate temperature value even in tall tanks or variable product conditions.
Built for demanding tank-farm environments, Cognesense probes use stainless-steel housings, armored flexible hoses, spring-loaded thermowells, and wide operating temperature ranges to ensure long service life. Multi-element designs allow the system to identify which RTDs are fully submerged and exclude vapor-space elements, preserving custody-transfer accuracy. Installation typically involves mounting the probe through a flanged nozzle or thermowell so the sensing elements extend deeply into the product column for reliable stratification profiling.
Cognesense temperature probes stand apart for accuracy, durability, and seamless integration with all our transmitters, servo gauges, and radar systems. Whether supporting inventory management, volume correction, overfill-prevention systems, or fiscal metering, Cognesense temperature probes deliver the dependable measurement foundation that operators rely on every day.
MCG 351 — Average Temperature Probe

Why Use a Temperature Probe?

Temperature is just as important as level when determining the true volume and mass of a stored liquid. All petroleum products expand and contract with temperature. Even a small temperature error can produce large inventory errors—especially in large-diameter tanks—leading to inaccurate custody transfer, billing discrepancies, poor loss control, and unreliable mass-balance reporting (as reinforced in tank-gauging standards).
A temperature probe provides a precise measurement of the liquid product temperature so volume-to-standard-temperature corrections (VCF/CTL) can be applied. This ensures accurate Gross Standard Volume (GSV) and Net Standard Volume (NSV) calculations in accordance with API and OIML tank-gauging practices.
MCG 300 — Resistance Temperature Detector

MCG 300 — Resistance Temperature Detector

For terminal operations managers, custody transfer engineers, process engineers, and compliance officers who need highly accurate product…

MCG 351 — Average Temperature Probe

MCG 351 — Average Temperature Probe

For terminal operations managers, custody transfer officers, process engineers, and EPC specifiers who need reliable and precise average temperature…

MCG 2350 — Average Temperature Converter

MCG 2350 — Average Temperature Converter

For terminal operators, custody transfer officers, automation engineers, and EPC project specifiers who require accurate tank inventory…

Spot Temperature Probe – What It Is & When to Use It

A spot temperature probe uses a single, high-accuracy platinum RTD element to capture temperature at a fixed depth in the tank. The device is factory-calibrated, designed for harsh hydrocarbon service, and integrates directly with L&J radar, servo, and float & tape gauges for digitized tank data transmission.

When a Spot Temperature Probe Is Preferred

Use a spot probe when:

The Product is Thermally Uniform

Fixed-roof tanks, well-circulated products, and small-to-medium tanks often exhibit stable temperature gradients. A single RTD provides sufficient accuracy without the cost or complexity of a multi-element probe.

The Application Requires a Simple, Robust, Low-Maintenance Solution

Spot probes have no moving parts, require minimal installation space, and offer high accuracy with minimal lifecycle cost.

Only a Single Temperature Reference is Required for Operational Monitoring

Many blending, transfer, and process operations only require one temperature point for volume correction or control.

High-Pressure or Specialty Tanks

Spot probes (available in flanged ANSI 150/300 lb versions) are ideal for spheres, bullets, and pressurized vessels where average probes cannot be installed easily.

Average Temperature Probes & Average Temperature Converters (ATC)

Our average temperature probe and average temperature converter are designed to measure true average product temperature, not just a single point. These devices use multiple RTD elements spaced vertically so the system automatically selects the elements fully submerged in the liquid and mathematically calculates a true API-compliant average temperature.

This method aligns with typical ATG configurations for custody transfer, where average temperature must match API MPMS requirements for GSV/NSV determination.

When an Average Temperature Probe or ATC Is Preferred

Use an average probe when:

Temperature Stratification Exists

Large tanks, tall fixed-roof tanks, heated tanks, or tanks receiving warm/cold product loads often develop temperature layers. Multi-point sensing is required to determine a representative average.

Custody Transfer, Fiscal Measurement, or Mass Balance Requires Highest Accuracy

API standards require accurate temperature averaging for custody transfer. A multi-element probe significantly reduces error vs. a single-point RTD in large tanks with temperature gradients.

Blending, Density Monitoring, or Interface Measurement is Sensitive to Temperature Differences

Multi-point temperature improves calculated density, mass, and blend-quality accuracy.

LNG / Cryogenic Service or Tanks with Strong Vertical Gradients

Multiple thermosensors are mandatory when gradients are large or safety-critical.

Why It Is Important to Measure Temperature and Level in Storage Tanks

Accurate tank gauging across the industry (API, OIML, and all major ATG manufacturers) requires level + temperature as the minimum two variables for inventory determination.

Temperature Directly Impacts Volume

Every petroleum product has a thermal expansion coefficient. A 1°C change in temperature can alter volume significantly in large tanks—resulting in thousands or millions of dollars in apparent gains or losses if uncorrected.

Necessary for API VCF/CTL Corrections

Level tells you how much space is filled; temperature tells you how dense it is. Both are required to calculate standard volumes (GSV/NSV).

Essential for Custody Transfer, Mass Balance, and Loss Control

Accurate temperature ensures correct billing, reduces reconciliation errors, and avoids false “losses” due to uncorrected shrink/expansion.

Required for Product Quality, Safety, and Operations

Temperature data helps operators manage wax formation, vapor pressure management, heating cycles, stratification monitoring, and operational alarms.

Summary for Website Placement (Clean, Customer-Friendly Text)

To ensure accurate inventory, custody transfer, and operational safety, temperature must be measured alongside level. Temperature affects liquid density and volume, making it essential for API volume correction and reliable tank-farm accounting.

Thermally uniform tanks, smaller vessels, pressurized bullets/spheres, and applications where a simple, rugged, single-point temperature measurement is sufficient.
Large tanks, custody transfer, tanks with temperature layering, heated or circulating tanks, and any application requiring precise API-compliant average temperature.

Cognesense provides both spot and multi-element temperature solutions, ensuring every storage tank—regardless of size, product type, or regulatory requirement—can achieve accurate, reliable temperature measurement.