MCG 1500SFI — Smart Flash Infrared Servo Gauge

Overview

MCG 1500SFI

Terminal operations managers, tank farm automation engineers, custody transfer & compliance officers, and EPCs need ultra-accurate custody transfer measurement, safe and easy calibration in hazardous environments, seamless system integration, and regulatory compliance in hazardous environments. For them, the MCG 1500SFI servo gauge offers up to ±0.4 mm accuracy, density and BS&W measurement, explosion-proof safety. It also supports ground-level calibration, and multiple communications protocols.

Unlike conventional servo gauges that demand tank-top access and frequent maintenance, the MCG 1500SFI combines ±0.4 mm precision, infrared ground-level calibration, field-upgradeable electronics, and multi-protocol compatibility in a compact, explosion-proof design. Its brushless motor and minimal moving parts ensure long-term reliability in the most demanding custody, process, and storage environments.

Designed for both new installations and retrofit upgrades, the MCG 1500SFI protects operators, reduces maintenance, and ensures audit-ready accuracy for custody transfer, density, and BS&W measurement worldwide.

MCG 1500SFI

Features

Custody-Grade Accuracy

Achieves ±0.4 mm accuracy and ±0.1 mm sensitivity for true custody-grade performance and inventory precision.

Ground-Level Calibration

Infrared Smart Flash Calibration

Calibrate or configure from the ground without opening the housing or entering hazardous areas — improving safety and reducing technician time.

Low Maintenance

Brushless, Low-Maintenance Design

Servo motor system with minimal moving parts extends service intervals and uptime, even in harsh or viscous applications.

Multi-Protocol Communication

Multi-Protocol Communication

Integrates easily via L&J Tankway, Modbus, HART, Foundation Fieldbus, Profibus, and WirelessHART, plus legacy emulation for seamless retrofit projects.

Density & Interface Measurement

Integrated Density and BS&W Measurement

Provides full custody data — product, interface, and sediment/water layers — for compliance and quality verification.

High-Pressure and Cryogenic Capability

High-Pressure and Cryogenic Capability

Operates from –40 °C to +315 °C and rated up to 300 psi, suitable for LPG, LNG, asphalt, and other demanding services.

Global Certifications

Global Hazardous-Area Certifications

Certified to UL, ATEX, CENELEC, and CE, ensuring worldwide compliance in Class I, Div. 1 environments.

Expandable Control Options

Expandable Control Options

Supports up to four discrete relays for pump, valve, and safety interlocks — ideal for automated process control.

MCG 1500SFI Shown with WirelessHART

Details

Applications

Technical Specifications

Parameter Specification
Accuracy
±0.4 mm (±0.016 in)
Sensitivity
±0.1 mm (±0.004 in)
Technology
Servo displacement with Smart Flash IR calibration
Range
0–75 ft (22 m) standard, up to 150 ft (46 m) optional
Density Accuracy
±5 kg/m³ (custody-grade)
Temperature Accuracy / Resolution
±0.5 °F (±0.3 °C) / 0.1 °F (0.06 °C)
Communications
L&J Tankway, Modbus, HART, Foundation Fieldbus, Profibus, WirelessHART, legacy emulation
Baud Rate
Selectable 300–9600
Display
4-line × 20-character LCD (optional ground-level display)
Control I/O
Up to 4 relay dry contacts; valve/pump control; discrete inputs/outputs
Power Consumption
200 mA @ 110 VAC
Pressure Rating
25 psi standard; optional 150 psi / 300 psi
Operating Temperature
Drum: –40 °C to +315 °C; Electronics: –40 °C to +85 °C
Construction
Aluminum (25 lb) or Stainless Steel
Mounting
2″ NPT or ANSI 150#/300# flange
Certifications
UL/C-UL, ATEX II 1/2 G EEx d IIB T6, CENELEC, CE
Lightning Protection
Built-in surge suppression

Documents and Downloads

Product Flyer

Have a look at the flyer to get all the tech specs and product features. Brochure

User Manual

Read the manual for detailed information and instructions. Manual

Calibrations

Check out a sample cert from our calibration lab. Certificate

Contact Support

If you have a question that we have not covered then just get in touch and we’ll be happy to help.

FAQs

We have tried to answer the most common questions we are asked here.

The 1500SFI combines custody-grade ±0.4 mm accuracy with Smart Flash infrared calibration, brushless reliability, and multi-protocol integration — making it both safer and simpler to deploy.
Using the Smart Flash IR handheld, technicians can perform non-intrusive calibration and diagnostics from ground level without opening the explosion-proof housing.
Yes. The 1500SFI provides density, BS&W, and level data that meet custody-transfer standards, ensuring audit-ready compliance and dispute-free transactions.
Yes. With multi-protocol communication and legacy emulation, it can be retrofitted into existing L&J or third-party systems without major rewiring. The MCG 1500SFI is an ideal partner for radar gauges to offer dual redundancy.
It’s designed for atmospheric, pressurized, cryogenic, and high-temperature tanks, with optional pressure ratings up to 300 psi.
Ground-level IR calibration eliminates the need to climb tanks or open housings, while global EX certifications ensure safe use in hazardous zones.

Summary

With over a century of tank gauging expertise, Cognesense and L&J Technologies deliver the MCG 1500SFI — a globally trusted servo gauge that combines custody-grade precision, infrared safety, and system flexibility in one solution.

Engineered for accuracy down to 0.4 mm, it measures level, density, and BS&W in even the harshest conditions, while its brushless design and field-upgradeable electronics reduce lifecycle costs.

Certified to UL, ATEX, and CE standards and compatible with modern and legacy protocols, the MCG 1500SFI empowers operators to measure, monitor, and protect their most critical assets — safely, accurately, and efficiently.