Radar Level Gauges

Radar Level Measurement: Accurate, Non-Contact, and Built for Demanding Tanks

Radar level gauges use microwave signals to measure level without ever touching the liquid. A radar transmitter sends energy into the tank’s vapor space, and the system calculates level by measuring the time or frequency shift of the echo that returns. This non-contact approach delivers reliable measurement even in harsh environments where mechanical or guided-wave devices struggle.Because nothing touches the liquid, radar avoids contamination, resists buildup, and tolerates extreme temperatures, pressures, and vapors.

Two Core Technologies Power Modern Free-Space Radar

EVO 2600

Radar Technology Offers Major Advantages

It eliminates process contamination, tolerates extreme temperatures and pressures, performs in vacuum or high-pressure environments, and provides dependable measurement in large tanks, spheres, floating-roof tanks, and more.

Successful installation depends on proper antenna selection and placement. They should be mounted vertically and positioned away from walls, nozzles, and obstructions. Larger antennas deliver narrower beam angles for improved focus in challenging geometries or low-dielectric fluids.

Engineered to be the trusted choice for terminals, refineries, chemical plants, and utilities that require accuracy without compromise, Cognesense’s radar gauges build on these principles with proven field reliability, custody-transfer accuracy, and seamless integration with existing level measurement architectures.

How Radar Fits Within a Complete Level-Measurement Ecosystem

When accuracy, reliability, and long-term simplicity matter, radar is the most advanced and maintenance-free way to measure level.

Unlike mechanical or contact-based instruments, L&J Technologies’ Frequency-Modulated Continuous Wave (FMCW) radar works without ever touching the product. It continuously emits low-power microwave signals toward the surface; the reflected frequency shift is used to calculate level with sub-millimeter precision.
Because FMCW radar measures by frequency difference—not by mechanical movement or electrical contact—it delivers unmatched repeatability in conditions that challenge other technologies: vapor, foam, condensation, agitation, or extreme temperature swings.
EVO 1610

EVO 1610

For users moving high value inventory like refined fuel and crude oil, choose the evo1610 for OIML certified custody transfer accuracy down to 0.5 mm.

MCG 1600SFI

MCG 1600SFI

The MCG 1600SFI is great for a broad range of products, from asphalt blending tanks to cryogenic materials due to a broad antenna offering. It offers full I/O and legacy protocol support for retrofitting and complementing older technologies.

EVO 2600

EVO 2600

Users with tanks that need an updated, continuous level gauge for redundant backup to contact level measurements like servos and float and tape gauges use the evo 2600 for it’s easy installation and simple 5 step e.Cal calibration wizard.

Complementary Level Technologies to Radar

Global custody-transfer standards such as OIML R85, API MPMS and ISO 4266 emphasize continuous verification, traceability, and control of total measurement uncertainty. API MPMS and OIML methodologies for calculating corrected volumes are also built on the principle of cross-checking level, reference height, and tank calibration data. To meet these expectations in real-world tank environments, most operators rely on dual, independent level measurements to validate accuracy and detect drift before it impacts fiscal volumes.

While a single level gauge provides the primary reading, a complementary technology (such as servo + radar or radar + mechanical) creates the independent reference point these standards assume for maintaining certified accuracy classes and proving metrological integrity over time.
In practice, the accuracy and verification framework defined by OIML, ISO 4266, and API MPMS is best satisfied by a redundant level-measurement architecture—one instrument serving as the primary custody device, and a second providing the independent confirmation needed for auditability, traceability, and long-term measurement confidence.
Technology Category Where They Shine How They Complement Radar
Servo Gauges
Interface, density, hybrid measurements
Servo level gauges complement radar because they add secondary sensing for custody transfer and density measurement that radar alone cannot provide.
Float & Tape / Gauge Boards
Mechanical, no-power visual indication
Float & tape level gauges complement radar because they provide mechanically independent redundancy for API compliance and operator preference.
Capacitance / Magnetostrictive
Interface detection, multi-float level, confined spaces
Capacitance and magnetostrictive level gauges complement radar because they deliver additional data points—such as interface and water bottom levels—that enhance radar’s continuous level measurement, especially in pressurized tanks and underground storage tanks.
Ultrasonic, Capacitive, Microwave, and Other Switches
Binary high-level alarms; harsh or dusty solids applications
Ultrasonic and microwave switches complement radar because they provide independent safety trip layers that are essential for meeting API 2350 requirements.

Understanding the Role of Each Technology in a Modern Tank Gauging System

Technology Best At How It Supports / Complements Radar
FMCW Radar
Primary continuous level, non-contact, high accuracy, low maintenance
Forms the core measurement. All other technologies add redundancy, safety, or special-purpose sensing that radar does not provide.
Servo
Density & interface profiling
Pairs with radar in custody-transfer tanks requiring density, temperature, and interface measurement.
Float & Tape
Local mechanical indication
Provides visual backup and redundancy—especially in remote terminals. Essential when radar fails for power is lost.
Magnetostrictive
High-precision interface + product
Works with radar to give two-layer measurement (product + water bottoms).

Why Three Radars?

L&J Technologies offers three radar level gauges—evo 1610, MCG 1600SFI, and evo 2600—so plant engineers can match accuracy, range, communication architecture, and cost to their specific tank-gauging needs.

Each radar is purpose-built for a distinct tier of performance:

EVO 1610

The evo 1610 is the go-to radar when every millimeter affects revenue. Built for custody transfer and regulated storage, it ensures audit-ready accuracy, stable performance, and confidence in every transaction—ideal for refineries, fuel terminals, and chemical facilities that cannot afford measurement disputes.

MCG 1600SFI

The MCG 1600SFI is perfect for modernization projects and diverse tank conditions. With built-in I/O, wide protocol support, and antennas for any product, it drops into existing systems easily and handles everything from clean fuels to asphalt, cryogenics, and reactors with dependable, high-precision measurement.

EVO 2600

The evo 2600 brings digital accuracy to everyday inventory tanks. Easy to install and configure, it replaces float-and-tape or older analog gauges with stable, low-maintenance performance—ideal for wastewater, utilities, bulk liquids, and general process tanks where reliability and ease of use matter most.

This three-tier lineup ensures every tank—from a refinery custody-transfer installation to a wastewater utility sump—can be gauged precisely with the right level of functionality.

When to Use each Radar

Model Measuring Range Accuracy Use When You Need Best Suited For
0 – 85 ft (26 m)
± 0.5 mm (OIML R85 Certified)
Highest accuracy for custody-transfer and fiscal inventory measurement with certified metrology
Fuel terminals, refineries, chemical storage, ethanol plants
0 – 75 ft (23 m) standard; up to 180 ft (55 m) optional
± 0.5 mm
Field-proven, configurable radar that can directly interface to analog I/O, relays, and multiple protocols without extra modules
Process tanks, crude oil, asphalt, molten sulfur, LPG/LNG, solids
0 – 65 ft (20 m) standard
± 3 mm
Reliable non-contact radar for everyday inventory or float-and-tape retrofits
Utilities, bulk liquid tanks, powders and slurries
EVO 1610

Applications and Use Cases

EVO 1610 — Premium Custody-Transfer Radar

  • 4″, 6″, 8″ Conical Horn (316 SS)
  • 4″, 6″, 8″ Still-well Antennas (316 SS)
  • 15″ Parabolic Antenna (for long-range or low-dielectric media)

MCG 1600SFI — Process-Grade Smart Flash Infrared Radar

MCG 1600SFI
EVO 2600

EVO 2600 — General-Purpose Radar

Summary

Model Core Role Range Accuracy Key Specifications Primary Applications
OIML R85-certified custody-transfer radar
26 m (85 ft)
± 0.5 mm
Certified accuracy, digital protocols (Fieldbus/Modbus), requires 1650 for I/O expansion and Modbus communication
Custody transfer, refined product and chemical storage
Process-grade radar with native I/O & protocol flexibility
55 m (180 ft)
± 0.5 mm
Built-in relays & analog I/O, multi-protocol without Smart Core, antenna variety
Process tanks, crude, LPG/LNG, molten sulfur, asphalt
General-purpose radar for inventory and retrofit use
20 m (65 ft)
± 3 mm
Simple loop-powered 26 GHz FMCW, graphical display and e.CAL wizard
Bulk storage, utilities, water, powders and slurries

In Short